LED Tunnel Lights

Professionally designed tunnel LED lights, including flood lights and tri-proof lights. High uniformity, anti-glare, lifespan of more than 50,000 hours, suitable for various tunnels project lighting.

led tunnel lights

Professional Industrial Tunnel LED Flood Light

The LED flood light is specially designed for various tunnel. IP66, prevents moisture and dust, the fixture body is constructed of highly thermally conductive extruded aluminum, ensuring efficient heat dissipation and stable performance. Offers three beam angle and optional PC....

2/3/4/5ft LED Tri-proof Vapor Tight Light With Emergency

This LED vapor tight light is primarily used for work lighting, such as in high-altitude and coastal areas, and can also be used as supplementary lighting in other harsh environments. It boasts excellent waterproof, corrosion-resistant, and shockproof, and also often....

2/4/5ft LED Vapor Proof Light Fixture​ With Motion Sensor​

"Venus I" is a more comprehensive vapor proof LED light fixture. Linear designs and available 2, 4, and 5ft length. IP66/IP69K waterproof and dustproof rating, can withstand high-pressure water jets. Robust PC cover is resistant to corrosion from various gases....

75℃ High Temp Linear Vapor Tight LED Light Fixture

This is vapor tight LED light fixture that can withstand 75℃ ambient temperatures. The light body is extremely robust and has excellent heat dissipation, it boasts multiple protection ratings including IP66/IP69K & IK10 and is corrosion-resistant. Using more heat-resistant drive....

What are LED tunnel lights?

LED tunnel lights are specialized lighting fixtures used in enclosed or semi-enclosed spaces such as tunnels, underground passages, culverts and mine passages. Because the required illuminated area is quite long, a linear light-emitting surface is generally used. Unlike conventional high bay or flood lights, they are designed with a greater emphasis on optical control, protection levels and long-term stable operation.

Modern LED lights for tunnels typically utilize high intensity die-cast aluminum and PC housings, IP66-rated protection, corrosion-resistant coatings and specialized lighting distribution, making them suitable for environments with high humidity, heavy dust and difficult maintenance.

Furthermore, the recommended color temperature for tunnel lighting is 4000K to 5000K, which improves visual clarity and response speed, ensuring vehicle and worker safety.

led tunnel lighting

Challenges of Tunnel Lighting

Tunnel lighting differs from conventional road or factory lighting. Its design must consider multiple challenges, including visual comfort, continuous uniformity and long-term operation. First, when vehicle enters a tunnel, the driver’s eyes experience a delay in adapting to the light. If the light at the entrance is too dim, it can easily create a “black hole effect,” while if it is too bright, it can create a “white hole effect,” impairing judgment and safety. Thus, tunnel lighting must not only provide sufficient brightness but also implement a zoned control strategy: a high-brightness transition at the entrance, stable illumination in the middle, and gradually dimming at the exit.
  • Black hole and white hole effects;
  • Narrow, long and enclosed structures easily lead to uneven light reflection;
  • High humidity, dust; vehicle exhaust and oil pollution are common;
  • Tunnel lighting fixtures maintenance is difficult, potentially disrupting traffic.
led tunnel flood lights

LEDRHYTHM - LED Tunnel Lighting Manufacturer in China

At LEDRHYTHM, we deeply understand the importance of tunnel lighting in traffic and driver safety. As a Chinese manufacturer deeply engaged in the LED lighting field, we are committed to providing professional, efficient and reliable lighting solutions to customers around the world. This includes a wide range of above-ground and underground urban and industrial tunnels.

  • Tunnel LED flood light: This is our core product for tunnel lighting. It utilizes an advanced asymmetric optical design for greater uniformity and reduced glare. Provide bright light, eliminating both “black hole” and “white hole” effects.
  • Tri-proof High Bay Lights: Longer linear design. Higher protection level, IP66, IP69K waterproof, IK10 impact and excellent corrosion resistance. 120° beam angle ensures low glare. This means they operate reliably, no matter how harsh the tunnel environment. An upgraded model is also available, offering increased heat resistance up to 75°C.
  • Tri-proof Lights: Ideal for lighting local areas such as emergency passages, walkways, equipment rooms or maintenance passages. Designed for harsh environments, its sealed structure completely blocks the intrusion of moisture and dust.
TypeTunnel AreasMountingAdvantages
LED Tunnel Flood LightEntrance / central / high-bright zonesAdjustable bracketAsymmetric light distribution, high uniformity
Tri-proof High BayCentral / transition zonesContinuous linear mountHigh protection, low glare, no dark spots
LED Tri-proof Light (IP66)Local / Service / maintenance areasCeiling / wall mountWaterproof, low maintenance

Lighting Standards

A professional tunnel lighting plan is more than a simple arrangement of fixtures; it must consider the visual comfort of each area. To ensure vehicles can smoothly enter the tunnel from a brightly environment and safely exit, different lighting standards are applied to different areas.

  • Entrance Zone: This area requires bright tunnel LED lights, as lighting is the most critical and demanding. Also known as the “adaptation zone,” it’s crucial to eliminate the “black hole effect” caused by large brightness contrasts.
  • Transition / Central Zone: This was the longest section of both the road or industrial tunnel, and the driver’s eyes had by now completely adapted to the dim environment.
  • Exit Zone: When about to exit the tunnel, the illumination in this area needs to be gradually increased to help the driver adapt to the high brightness of the outside in advance, and avoid the “white hole effect”.
Tunnel AreaRecommended LightColor TemperatureIlluminance
Entrance ZoneLED Flood Light5000K-6000K200-300 lux
Transition / Central ZoneLEDRHYTHM Tunnel Flood Light / Tri-proof Light4000K-5000K100-150 lux
Exit ZoneLinear High Bay / Flood Light4000K-5000K150-250 lux
Service / Maintenance AreaLED Tri-proof Light4000K-5000K50-100 lux

Maintenance Cost Savings

Maintenance costs are a significant expense in tunnel lighting projects. Traditional HPS or fluorescent lamps, due to their short lifespans and high failure rates, require frequent bulb and ballast replacement. This is particularly true in industrial tunnel environments. Each maintenance involves labor, traffic management and downtime costs, and overall maintenance costs can account for 30%-40% of total lighting costs.

LEDRHYTHM LED lights have a lifespan exceeding 50,000 hours (over 10 years), eliminating the need for bulb and ballast replacement. This alone can save $4,000-6,000. Furthermore, LED lights for tunnels generally have an IP66 or higher rating, minimizing the risk of failure.

Overall lighting maintenance costs can be reduced by approximately 40%-60%, saving money while improving tunnel safety.

industrial tunnel led lights

Why is the recommended color temperature for tunnel lighting 4000-5000K?

Neutral white light between 4000K and 5000K. This color temperature range creates clear visual contrast in tunnels, making it easier for the eye to discern road markings and obstacles, reducing the risk of accidents.

  • Light below 4000K (warmer), while comfortable, lacks contrast, can blur edges and cause visual fatigue.
  • Light above 5000K (cooler), while perceived as brighter, can also cause glare, especially in enclosed areas within tunnels.

You can learn more about color temperature.

Are your LED lights suitable for harsh industrial tunnel environments?

Many industrial tunnels experience harsh environments, characterized by high humidity, dust, corrosive gases, oil accumulation and even constant vibration. LEDRHYTHM LED lights operate reliably in any industrial tunnel. They feature a fully sealed structure, corrosion-resistant materials and impact resistance.

  • IP66/IK10 protection grade, dustproof, waterproof and impact-resistant.
  • Fixtures body is constructed of corrosion-resistant aluminum alloy and PC casing.
  • Built-in surge protection and constant current drive system.

How many watts are needed for bright tunnel LED lighting?

In tunnel center zones lighting, if “bright” is defined as an average illuminance of approximately 100 lux, different widths and heights require the selection of LED lights with different wattages.
Tunnel Width Mounting Height Estimated Wattage per Fixture
6 m 5 m ≈ 40–50W
6 m 7 m ≈ 60–70W
6 m 9 m ≈ 80–100W
10 m 5 m ≈ 60–70W
10 m 7 m ≈ 80–100W
10 m 9 m ≈ 120–150W
14 m 5 m ≈ 80–100W
14 m 7 m ≈ 120–150W

How do LED lights for tunnels compare to traditional lamps?

Traditional tunnel lighting uses HPS or fluorescent lamps, which have been replaced by LED technology due to their numerous shortcomings. However, some projects still use traditional lighting. Replacing it with LEDRHYTHM LED lighting is the best choice.

LED lights in tunnels have obvious advantages in energy, lifespan, light quality and maintenance:

  • Energy savings of approximately 60%: Traditional 250W HPS can typically be replaced with 100W LEDs.
  • Low glare: Professional optical design creates a more even and softer light, ideal for tunnel spaces.
  • Long life: Traditional lamps have a short lifespan, typically requiring replacement every 1-2 years; LED have a lifespan of ≥50,000 hours and can operate continuously for over 10 years.

Are tunnel LED lights compatible with my project's voltage?

Yes, we support a wide input voltage range of AC120-277V or AC277-480V. Each LED lights is equipped with an intelligent driver that automatically detects and adjusts to 120V, 240V, 277V or 347V, eliminating the need for manual configuration. This makes it compatible with electrical systems in virtually any country.

Why choose LEDRHYTHM as led tunnel light suppliers?

LEDRHYTHM has over a decade of experience in LED lighting and over 10,000 successful cases. We offer free, professional lighting design services, including precise fixture layout and foot-candle or illuminance calculations. Our R&D and sales teams are always available to answer your questions, and offer a five-year warranty. We ensure the best possible service and lighting results, not just a simple sale.